Energy-Efficient Twin Screw Extruder for Air-Cooled Hot Cutting and Plastic Pellet Granulation

• Customization: Available
• After-sales Service: 24h Email & Call Services
• Warranty: 12 Months
• Model NO.: FY-PE01
• Plastic Processed: PVC
• Product Type: Granulating Extruder
• Feeding Mode: Multiple Feed
• Assembly Structure: Integral Type Extruder
• Screw: Twin-Screw
• Engagement System: Intermeshing
• Screw Channel Structure: Non Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Transport Package: Wooden Box
• Specification: 5500*600*2500mm
• Trademark: FY CNC
• Origin: Yangzhou, Jiangsu, China
• HS Code: 8477209000
• Production Capacity: 85000 Sets Per Year
• Package Size: 600.00cm * 80.00cm * 280.00cm
• Package Gross Weight: 5800.000kg

Product Description

COMPONENTS OF AN ALUMINUM EXTRUSION PRESS PRODUCTION LINE:

1. Billet Heating Furnace: Aluminum billets (raw material) are heated to the required temperature to make them malleable for extrusion.

2. Extrusion Press: A powerful hydraulic press that forces the heated billet through a die to shape the aluminum into the desired cross-sectional profile.

3. Handling System: Includes tools and machinery to handle and transport the extruded aluminum profiles as they come out of the press.

4. Cooling System: A system to cool down the extruded profiles, usually involving air or water cooling.

5. Puller: A device that pulls the extruded profile from the die to maintain the shape and speed of extrusion.

6. Stretching Machine: Ensures the extruded profiles are straightened and relieve any internal stresses.

7. Cutting Saw: Cuts the extruded profiles to the required lengths.

8. Aging Oven: A furnace used to heat-treat the profiles to achieve desired mechanical properties and hardness.

9. Finishing Equipment: Includes tools for further processing like anodizing, painting, or other surface treatments.

 

STEPS IN THE ALUMINUM EXTRUSION PROCESS:
1. Heating the Billet: Aluminum billets are heated to around 900°F to 925°F (482°C to 496°C).

2. Extrusion: The heated billet is placed in the extrusion press, where a ram pushes it through a steel die, shaping the aluminum into the desired profile.

3. Cooling: The newly formed profiles are cooled immediately using fans or water sprays.

4. Stretching: The profiles are stretched to straighten them and remove any distortions caused during extrusion.

5. Cutting: The long profiles are cut into specified lengths.

6. Aging: The profiles are heat-treated in aging ovens to improve their strength and hardness.

7. Finishing: Final surface treatments are applied as needed, such as anodizing, powder coating, or painting.

SPECIFICATION

Power (kW)	22
Screw Design	Double-screw
Screw L/D Ratio	40:1
Pot volume	120L
Plastic Processed	Nylon fiber
Screw Material	38CrMoALA
Screw diameter (mm)	51.4 mm
Screw Speed (rpm)	600 rpm
Screw element	W6Mo5Cr4V2 material
Voltage	380V/50HZ
Dimension(L*W*H)	4110mm*550mm*1950mm
Inverter	ABB, Miyagawa, Yaskawa, Delta,Eurotherm Inverter
Barrel	45 steel with Bimetal alloy bush
Gearbox reduce ratio	2.5:1 or 3:1
Shaft	40CrNiMO
Heater	Copper or aluminum heater
Screw rotation speed	600Max
Color	Customize
Machine size	5500*600*2500mm
N.W	5020 KG
After-sales Service Provided	Engineers available to service machinery overseas
Application	Granules making
Core Components	Bearing, Motor, Pump, Gear, Pressure vessel, Engine, Gearbox
Video outgoing-inspection	Provided
Warranty	12 months
Key Selling Points	Working well after 15 years

PRODUCT DESCRIPTION 

 

CERTIFICATES

CUSTOMER VISIT

CUSTOMER FEEDBACK


FACTORY VIEW


FAQ

Q1: Are you a manufacturer or trading?
A1: We have been manufacturing CNC machines since 1999, with our own international trading department.

Q2: Do you require MOQ?
A2: Sample order is welcomed, MOQ is quite flexible.

Q3: How can you ensure quality?
A3: We have our own QC team and certificates, all orders will be tested before shipment, and we do offer video check.

Q4: How much is the freight cost of samples?
A4: It depends on which model you get, and QTY + your delivery address.

Q5: What's the shipping method?
A5: All shipping method is welcomed, regularly our customers require CIF, DDP, DDU, FOB etc.

Q6: What about after sales services?
A6: We have a professional team which is in charge of after-sales service, we will respond within 6 hours. We offer variety warranty terms based on your order models, pls talk to us for more details.

Q8: What about lead time?
A8: Regularly it takes about 7-15 days for bulk order, but surely it depends on specific model, order QTY and specific time you place the order, so we suggest you confirm it with us before you order.



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